Rotoflex has introduced two new digital finishing systems, DF1 and VTI, providing offline digital finishing options for different converter requirements.
DF1 is a semi-rotary offline finishing and converting machine designed to meet the rising demand for unique short run labels in a simple, fast, precise and affordable way. Built on a robust platform with a finishing speed up to 228.6m/min for full rotary and 76.2m/min in semi-rotary mode, with accurate semi-rotary die-cutting functionality, the Rotoflex DF1 is claimed as a suitable option for upwards of 80% of label converters worldwide.
Quick set-up and dynamic operation allow converters to decorate, die-cut, slit and strip labels in a single step.
Relative to the established Rotoflex DF3 model, DF1 operates similarly by offering high production level speed and 50% faster changeovers than conventional converting systems. The primary differentiators between the DF3 and DF1 platforms are in terms of configurability and price point. The DF3 supports rail mounted converting options and additional print stations, while the DF1 has a single hybrid station that brings finishing and converting to a level of financial accessibility that is unprecedented in the market space.
The VTI Series is an advanced table-top finishing machine created to ensure conformity with stringent regulations of the pharmaceutical and high-security packaging industries.
With a cutting-edge operator control system for inspection and finishing, the VTI Series detects and corrects missing labels, remaining matrix, splices, flags, spots, fading and missing colour, and defects in text and registrations. This allow converters to effortlessly inspect, rework and re-inspect labels, which is especially necessary if the application involves 100% accuracy, variable data or Braille inspection.
The maximum speed – which varies according to the application – is 228m/min.
The VTI Series can be integrated with 100% vision inspection systems and with reverse fault placement functionality for pharmaceutical grade inspection. The exclusive URC 2.0 control system offers multilane counting and is described as ‘the most advanced’ defect management system available in the market. URC 2.0 increases operator efficiency by reducing set-up time and waste through automated functionality. VTI Series machines also feature eDrive 2.0, a system that increases production effectiveness through optimisation of acceleration and deceleration while preserving roll quality and characteristics. An optional biometric login security feature and online dashboard for data analysis provide for a, ‘complete finishing solution,’ according to Manohar Dhugga, vice president of operations at Rotoflex.
Rotoflex, the finishing company under the Mark Andy corporate umbrella, noted that while both machines offer high-speed operation at low costs, they were developed to serve different converter needs.
Mr Dhugga said, ‘The thought process behind the DF1 came from customer needs to quickly enhance labels and ensure high-quality, inspected output in the process.’
Of VTI, he said, ‘Customer demand has led us to create a more efficient and compact table-top rewinder to replace the older, outdated models while delivering the high standard of performance known by the Rotoflex brand.’
